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K.K.Speciality Silicone Based Mould Release Agents

GradesDilutentsAppearanceTSSSp.Gr.Applications
R-202Water Milky white24%0.9 - 1.0Rubber Mould release
R-255WaterMilky white30%0.9 - 1.0Rubber Mould release
R-355WaterMilky white40%0.9 - 1.0Rubber Mould release
R-605WaterMilky white65%0.9 - 1.0Rubber Mould release
ER-40WaterMilky white38%0.9 - 1.0Eva Release
RELEASE 77SolventTransparent100%0.9 - 1.0Plastic/HDPE/LDPE release
PU RELEASESolventTransparent5%0.8-0.9PolyUrethane Release
R-202/R-255/R-355/R-605/ER-40

R-202/R-255/R-355/R-605/ER-40


MOULDE RELEASE is an easy to use Silicons emulsion (i.e. milky white emulsion of Dimethyl Polysiloxane fluid). It is used as mould release agent and shining agent for tyre, rubber, and plastic industries. It is atso used in High-speed offset printing process. In the plywood manufacturing industry, it prevents build up of glue and promotes easy removal of excess glue on platens and other parts of the presses used. In lamination and wood industry it is used as antitack material to the platens. It is used in glass industry for conveying equipments, treating moulds, moulded glass articles.

SPECIAL FEATURES:

• Being an aqueous emulsion it is easy to handle & apply.
• Good freeze thaw stability, with no creaming or severe oiling
• Good dilution stability, so that optimum concentration of silicone can be used with no excess waste
• Gives excellent finish to the mould.
• Easily applied by brushing, dipping or spraying, even for complex moulds.
• Low surface tension and easy wetting properties on the mould surface.
• Highly economical - very small quantity required per release.
• The film formed is durable and heat stable.
• Imparts excellent shine & gloss to the moulded article.
• Chemically inert - does not attack mould or moulding substances.
• Low volatility - no fuming or smoking occurs.
• It is non- - toxic and does not give rise to fumes.
• Product viscosity can be adjusted to suit customer specifications.
• EVA Release , a low surfactant product with a minimum mould residue.

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PU-05 Release Coatings


This is a highly efficient release material, Its feature makes it suitable for many release applications as stated:

1)Release of plastic and polyester parts such as shoe sales etc.
2)Release of PU parts such as bumpers, dash board and other similar applications.


Properties:

Appearance: Colourless liquid.
Active solids: 05-06%.
Dilutent: Xylene


K.K. PU release- PU-05 is a Pre-diluted poly urethane release agent for application by brushing or spraying on to the moulds.

A coverage of 200-400 cm sq. of mould surface is suggested but user should determine the optimum coverage, dilution and application method on a small scale before being used in commercial production.
PU-05 Release Coatings

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CR-30 Release Coatings

CR-30 Release Coatings


This is a highly efficient release material. Its feature makes it suitable for many release applications as stated:

1)Release of Pre-cast Cement Blocks/Pipes/Cement Covets from rubber/metal/PU moulds.
2)Release of Rubber products.
3)Specialized designed emulsion to provide release on Acutest mould angles.

Properties:

Appearance: White milky emulsion.
PH: 7.0
Total solids: 25-30%.
Emulsifier type: Non Ionic.
Dilutent: Water

K.K. C.U release- CU-30 (Ipart w/w} is normally diluted with (2-3 part w/w) water before application by brushing or spraying on to the moulds.

A coverage of 200-400 cm sq. of mould surface is suggested but user should determine the optimum coverage, dilution and application method on a small scale before being used in commercial production.

An operating (Curing Temp) Temp of the mould can be 120 degree to 180 degree C.

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